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Powder Coating or Painting Alloys

Mod Description
Silver alloys, everyone has them so why not go for something different?
Mod Details
PremiumNo Difficulty Mod ID434 CreditEvilution Cost££120ish For450 Fortwo451 Fortwo452 Roadster453 Fortwo/Forfour454 Forfour Linkhttps://dev.evilution.co.uk/mod/powder-coating-or-painting-alloys.htm Copy to Clipboard

When you buy alloys they tend to be silver. Who was it that decided that silver went with any colour car? For that little extra money you can have the alloys coloured to better match or contrast the car colour. Not only that, the coating applied to them helps resist corrosion which is a bonus if you have poor quality alloys like the Brabus ones. Powder coating

Powder coating is the process of applying an electro-statically charged dry paint powder and resin mixture to an electrically grounded piece of metal. The powder is drawn to the metal during the spraying process and the coating is baked on in a curing oven.

The alloys are dipped in an acid solution or shot/sand blasted to remove the lacquer layer. The required colour powder is sprayed onto the alloy wheel and baked. The baking process melts the powder coat to allow it to form a thick even coat over the whole piece.

The finished alloy wheel will be more scratch resistant than before, will resist corrosion, will not crack or flake like a paint finish but most importantly it will look great and won’t fade.


All four 16 inch alloys cost me £120 to powder coat and the alloys I had done 18 months ago still clean up with a wet cloth and come up sparkling. Brake dust just doesn’t stick.

Any Drawbacks?

If you damage an alloy or scrub the finish on a kerb/stone/pedestrians face you will have to have the whole alloy recoated, patching up isn’t really an option. Powder coating is susceptible to stone chips as the finish is more rigid.

The main problem with powder coating is that the majority of powder coaters don’t do the job properly as they don’t phosphate the wheels (added time and cost) before powder coating. Alloys wheels are made of an alloy mixture of aluminium. Aluminium oxidises very quickly. Unlike Iron’s rust, aluminium’s oxidation is the same colour as the base metal. Freshly stripped alloys will start creating an oxide
layer immediately and in minutes, the entire piece will be oxidised.
This isn’t a bad thing as the oxide layer is very strong and scratch resistant BUT if you don’t iron or zinc phosphate the wheels first, the oxide continues to grow. Aluminium oxide is a light, crystal, almost fluffy layer. Not a good base for the powder coat. The phosphate stops the oxide growth and bonds it together making an excellent base for the powder finish. Without the phosphate pretreatment, the oxide layer grows very slowly and eventually you get the powder coating lifting off.
This is the same problem you get with Brabus alloys, this is what causes the corrosion and lacquer lifting. Because Brabus alloys are a natural colour they can’t be pretreated as the pretreatment is grey (zinc phosphate) or blue to grey (iron phosphate) which would cover the natural colour. So, the Brabus alloys are just lacquered and a few years down the line, the lacquer starts coming off.Structural DamageSomething that comes around every few years is possible structural damage caused by the powder coating process.

Depending on who you talk to, it’s either fact or fiction. Powder coating companies say it’s nonsense and wheel refurbishers who spray wheels say it’s true. The truth is almost certain something inbetween.

We all know that heating metal makes it expand and the subsequent cooling makes it contract. The process of baking the powder coat does require temperatures of about 200 degrees C. This would affect and change the structure of the alloy, however, most of the time this wouldn’t be a problem.

The problem starts if there is an imperfection in the casting as baking the wheel can increase the imperfection. If the imperfection is bad enough, it can cause the alloy to fail in use, crack, split or shatter.

I’d say that rule of thumb is not to powder coat cheap-ass or old alloys unless you want to pay for an x-ray test.

Colour Options?

People initially think of primary colours when they think of powder coating, it has come a long way since then. Not only can you get any pantone colour you can choose matt, mid sheen or gloss. You don’t even have to go for smooth or standard colours.

You can now choose from metallic, clears, flats, veins, hammer tones, candies, holo flakes, glitters and wrinkles to name a few. The possibilities are nearly endless.

Painted Coatings

Just as you would normally have a car sprayed, the same can be done with the alloys. The lacquer coat is removed using wet and dry silicone carbide paper (or similar) and the new paint is applied in layers over the top of an undercoat. The paint finish is then covered with a laquer coat to protect the paint finish.

The paint finish offers more corrosion resistance but is less scratch resistant than powder coating. It can eventually crack and flake and can fade due to UV exposure.

The price is impossible to pin down as it depends on the paint being used and the preparation work needed to make each alloy sprayable.

Any Drawbacks?

Doesn’t offer any scratch protection and paint colours can differ between batches so if you needed to touch up a damaged alloy you could end up with a slightly different colour. Many paints don’t offer particularly good protection against UV which can cause colour fade.

Colour Options?

The good thing with paint is the colour options are limitless. Pearl, candy, flip, colour changing, metallic, heat reactive, chrome, glow in the dark! A good place to look is here.

Who Will Do It For Me?

Any powder coating shop or spraying company will do a set of alloys for you. Look in the yellow pages or online for local powder coaters or car sprayer and call them.


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